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Homemade AC to DC converter. Adult help recomended.

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Homemade AC to DC converter. Adult help recomended.

Postby Fallen » 29 Apr 2008 22:38

Sick of running your car battery flat charging RC batteries? Cant afford a mains charger? Don't want to spend the money? Here's a relatively simple, cheap and easy fix for all these problems.

You will need:

1x Computer Power Supply (PSU), Anything above 250w should be fine, i have used a 350w one as thats what i have lying around.
some screws about 30mm long.
a piece of flat wood. Roughly 400x400mm

Tools:
Side cutters.
Screw driver.
insulation Tape or Heat shrink if you want to make it look nicer.
Soldering Iron.

Its very simple, but if you feel unsure best to ask someone who is a little computer savvy. Playing with electricity IS NOT safe, if your not 100% confident, don't attempt it. I don't want to get blamed for someone frying themselves. In saying that DC power is pretty safe but still, you never know...

Ok ill do my best to explain it, any questions just ask.

Step 1: Grab the PSU. Take the large plug that normally plugs into the mother board, cut the green wire, and cut one of the black wires, Join these two wires together, solder and tape so no wire is exposed.

Step 2: Cut off one of the molex plugs for the Hard drive. The yellow wire (positive) and the black wire (negative), are the ones your going to use. the red wire and the other black wire are not needed, so cut them short and tape them up so no wire is exposed, and they cannot touch each other.

Step 3: Screw the PSU to the piece of wood(to do this you will need to take it apart), and hide the excess wiring inside the PSU, you only need the yellow and black wires talked about in step 2. And reassembled it.

Step 4: Screw 2 screws into the wood about 50mm apart, strip the yellow and black wires. Then wind the yellow wire around 1 screw and the black wire around the other screw. Solder these wires as to stop them pulling off.

After tiding up the wires. Securing the cable to the board, and cable tying it all together as to stop it getting pulled apart, it's done. Took me about 35 minuets. Shouldn't take a newbie more than 1 hour I reckon.

Generally most PSU's have more than 1 hard drive drive cable, so you could make more than one terminal to charge off. although I have run 2 chargers off one cable and it works fine. On my set up I have run 3 terminals as I have 3 chargers plugged in normally.

Now i know it would be better if i had photographed this in every step, but as this is a bit of an after thought i didn't. I am more than happy to help someone make one if they are a bit unsure. I am in Auckland, and you will need to drive to Pakuranga. Pm me if you need help. I am also happy to make one for someone for the price of parts and freight if i have to send it away.
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Re: Homemade AC to DC converter. Adult help recomended.

Postby Civic_racer » 06 May 2008 00:31

this was a mean idea i made its good as man cheers for th tutorial bArt
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Re: Homemade AC to DC converter. Adult help recomended.

Postby Popeye » 06 May 2008 08:18

I made one of these a while ago out of an old power supply my dad had lying around. It worked well for quite a while! I had mine all set up inside a tool box :D:D

They work brilliantly.

One question: What is the purpose of joining the purpose of step one? Joining the two wires together. I didnt do this and I still had a perfectly working power station.
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Re: Homemade AC to DC converter. Adult help recomended.

Postby Fallen » 06 May 2008 20:55

You have to join the green wire and a black wire to turn the power supply on. http://www.techpowerup.com/articles/other/22

Maybe your power supply was not a ATX style. ??? I dont know but mine needed to be manually turned on.
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Re: Homemade AC to DC converter. Adult help recomended.

Postby Fallen » 06 May 2008 20:56

Civic_racer wrote:this was a mean idea i made its good as man cheers for th tutorial bArt


Glad to be of help. Yeah im loving mine. Can charge in the house now, and charge all 10 batteries in one night.
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Re: Homemade AC to DC converter. Adult help recomended.

Postby RevXS » 06 May 2008 21:04

Works a treat,just happened to have a PSU exacly the same as the one you had,havnt tested it out fully but put a meter on it and is reading 12v dc so good enough for me 8)
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Re: Homemade AC to DC converter. Adult help recomended.

Postby Matt van der Haas » 07 May 2008 00:52

I was thinking of making a tutorial like this, but if anyone did it wrong, they could blame you for damages etc.

Also ATX power supplies NEED load on them to operate properly. You'll find on some / if not all ATX power supplies wont reach teh right voltage without any load on at all time.

ATX power supplies are switched-mode power supplies (info at http://en.wikipedia.org/wiki/Switched_mode_power_supply); they must always have some load to operate properly. The power resistor is there to "waste" energy, which will give off heat; therefore it should be mounted on the metal wall for proper cooling (you can also pick up a heatsink to mount on your resistor, just make sure the heatsink dosen't short anything out). If you will always have something connected to the supply when it is on, you may leave out the power resistor.


People also need to be aware that if the power supply has been turned on recently to opening it, the high voltage capacitors inside may still be holding voltage
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Re: Homemade AC to DC converter. Adult help recomended.

Postby Fallen » 07 May 2008 16:49

Mine runs cool as, even helps cool the batteries being charged. Mine all run at above 12v even with 6 chargers they all read 12v. As for people doing it wrong, it clearly states if your not confident dont do it, or get someone to help you. As i said im more than happy to build 1 for someone if they are unsure, at the cost of a PSU and freight.
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Re: Homemade AC to DC converter. Adult help recomended.

Postby Matt van der Haas » 07 May 2008 22:36

yeah the voltage will be fine with load on, just make sure you have it turned off when no load is present, or else you may damage it
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Re: Homemade AC to DC converter. Adult help recomended.

Postby Popeye » 08 May 2008 20:08

Fallen wrote:You have to join the green wire and a black wire to turn the power supply on. http://www.techpowerup.com/articles/other/22

Maybe your power supply was not a ATX style. ??? I dont know but mine needed to be manually turned on.



Aaaah I see!!! Mine had a switch so I could have it plugged in but still have to switch it on.
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